Description
Product Overview
The CC-100-100-KW black oxide clamp‑on coupling is a precision‑engineered component designed for demanding power transmission applications. Constructed from mild steel and finished with a black oxide coating, it offers a balance of strength and corrosion resistance that extends service life in harsh environments. The coupling features a 1″ x 1″ bore, a 2″ outside diameter, and a 3″ overall length, providing a compact footprint while maintaining high torque capacity. Its set‑screw dimensions of 1/4″-28 x 5/8″ ensure a secure, repeatable connection without the need for additional hardware. The design fully engages both hard and soft shafts, eliminating surface marring and delivering consistent performance under axial loads. The internal geometry is machined to tight tolerances, guaranteeing concentricity and minimizing runout, which translates to smoother operation and reduced vibration across the driven system. The black oxide surface treatment is applied using a controlled conversion process that creates a uniform, adherent layer, protecting the steel from moisture, chemicals, and abrasive particles while preserving the material’s inherent toughness. This coupling is rated for high axial loads, making it suitable for applications where torque transmission and shaft alignment are critical, such as motor‑pump assemblies, gearboxes, and conveyor drives.
Usage
This clamp‑on coupling is ideally suited for industrial machinery, conveyor systems, and heavy‑duty equipment where reliable shaft alignment is critical. It performs well in environments ranging from clean factory floors to outdoor installations exposed to moisture and chemicals, thanks to its protective black oxide finish. Maintenance technicians appreciate the recessed set‑screw head, which reduces the risk of accidental snagging and allows for easy access during routine inspections. The coupling’s compact dimensions make it compatible with limited‑space applications such as gearboxes, motor mounts, and pump assemblies. In addition to standard industrial use, the CC-100-100-KW excels in agricultural equipment, mining rigs, and marine applications where exposure to saltwater and abrasive dust is common; the corrosion‑resistant coating mitigates rust formation and prolongs operational uptime. Installation is straightforward: the coupling slides onto the shaft, the set‑screw is tightened to the specified torque, and the clamping force distributes evenly across the shaft surface, preventing localized stress concentrations. For optimal performance, users should verify that the shaft surface is clean, free of oil or debris, and that the bore matches the shaft diameter within the recommended tolerance range. Regular visual inspections should be conducted to ensure the set‑screw remains secure and that the black oxide coating shows no signs of degradation.
Why Choose Us
Climax Metal Products Company brings decades of manufacturing expertise to every coupling, ensuring each unit meets rigorous quality standards and undergoes thorough testing before shipment. Our commitment to precision machining guarantees tight tolerances that translate into smoother operation and reduced vibration across the system. The black oxide coating is applied using a controlled process that provides uniform coverage, enhancing resistance to rust and wear without compromising the underlying steel strength. We stand behind our products with responsive technical support and a clear warranty policy, giving customers confidence in long‑term performance. Our production facilities employ state‑of‑the‑art CNC equipment, allowing us to maintain consistency across large batches while still offering custom variations when required. Each coupling is inspected for dimensional accuracy, surface finish, and mechanical integrity, with random samples subjected to load testing that exceeds the rated capacity to verify safety margins. In addition to the standard product line, we offer engineering assistance for customers who need specialized adaptations, such as alternative set‑screw sizes, different coating options, or modified bore dimensions to accommodate unique shaft profiles. Our after‑sales service includes detailed installation guides, torque specifications, and troubleshooting resources, ensuring that end‑users can achieve optimal results with minimal downtime. By choosing Climax Metal, purchasers benefit from a blend of proven durability, precise engineering, and a partnership that supports their operational goals throughout the product lifecycle.
Key Features
- High axial load capacity delivers reliable torque transfer in demanding applications.
- Black oxide finish adds corrosion resistance, extending service life in harsh conditions.
- Recessed set‑screw head provides a smooth exterior, improving safety during installation.
- Compact 2″ OD and 3″ length fit tight spaces without sacrificing strength.
- Dedicated after‑sales support ensures quick answers and assistance for any installation questions.
FAQ
What shaft sizes are compatible with this coupling?
The CC-100-100‑KW is designed for shafts with a 1″ bore, accommodating both hard and soft shaft materials without causing surface damage.
How does the black oxide coating protect the coupling?
The coating forms a thin, uniform layer that resists moisture and chemical exposure, reducing the likelihood of rust while preserving the steel’s mechanical properties.
Can this coupling be used in high‑temperature environments?
Yes, the underlying mild steel can tolerate typical industrial temperature ranges, and the black oxide finish remains stable up to the temperatures specified by the manufacturer.
What is the recommended torque for the set‑screw installation?
We advise tightening the 1/4″-28 x 5/8″ set‑screw to the torque value listed in the product manual, typically around 5‑7 Nm, to achieve optimal clamping force without over‑stress.
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